The Environmental Benefits of Air-Operated Double Diaphragm Pumps in 2024
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| The Environmental Benefits of Air-Operated Double Diaphragm Pumps in 2024 |
Did
you know that Air-Operated Double Diaphragm (AODD) pumps are not just efficient
and good for your business but also great for the environment? Due to their
innovative design, which allows for an advanced air distribution system that
redefines process optimisation, AODD pumps can achieve up to a 60 per cent
reduction in air consumption as compared to other double diaphragm pumps. Now,
isn't that something? Operating through the simple yet effective back-and-forth
movement of a single rod connected to two opposing diaphragms, AODD pumps excel
in performance. This simple movement ensures there is no major fluctuation in
the process, which can unnecessarily consume more electricity.
Also,
since AODD pumps can handle virtually any fluid in different volumes, they do
not consume much power to move dense material. They operate efficiently at
lower pressures, conserving energy and freeing up compressed air for other
equipment. Efficiency at all levels, we would say!
In
traditional Air Distribution Systems (ADSs), time delays when pressurised air
switches between chambers are common, resulting in wasteful overfilling and
venting. On the other hand, AODD pumps feature fewer moving parts and a gentle
pumping action, reducing maintenance requirements and boosting energy
efficiency. A key factor behind this efficiency is the pump's operating
speed—slower-running AODD pumps are inherently more energy-saving. The ability
to adjust the operating speed further enhances this energy-saving potential.
But
when it comes to diaphragm pumps, should one even be worried about electricity
consumption? The answer is yes. The cost-saving potential of energy-efficient AODD pumps is particularly
noteworthy, as industrial pumping systems can account for up to 20 per cent of
the global electricity demand, and trust us, that's a lot of electricity.
Energy consumption comprises as much as 90 per cent of a pump's total operating
costs. Lower power consumption equals lower lifecycle costs of AODD pumps. By
opting for energy-efficient AODD pumps, companies can significantly reduce
expenses. And here is the cherry on the cake - when companies invest in
energy-efficient solutions, they also qualify for utility rebate programs that
incentivise sustainable practices. So, you end up saving more. It's a total
win-win!
So,
to sum it all up, here are the exact features of an AODD pump that are
responsible for energy saving:
·
Air Distribution System (ADS): With the AODD pumps' air
distribution system, users get precise control over air consumption, which
means there are no time delays when pressurised air switches between various
chambers. This results in lower operating costs without compromising on production
rates.
·
Simple Design: There is this inherent simplicity in the design of
AODD pumps featuring two diaphragms, a common shaft and minimal valve
components. Less moving parts naturally result in less energy consumption.
·
Adjustable Operating Speed: There are instances where operators
do not really need high speeds. With AODD pumps, one can adjust speeds as per
requirements. This ensures a lot more usage of slower-running pumps (as and
when required) than before. End result – energy saving.
·
No Shaft Seals or Packing Boxes: AODD pumps use diaphragms as a
dynamic seal, allowing pneumatic pressure conversion into fluid pressure,
promoting simplicity and energy savings.
·
Self-Priming: The pump's design enables exceptional suction lift,
even with heavier fluids. Diaphragm pumps, in particular, are known for having
some of the strongest lift capabilities among all pump types.
Energy-Efficient
AODD Pumps by IDEX
Now
that you know all about the advantages of AODD pumps, the next question
is, where should one buy these pumps? Which brand to trust? After all, AODD
pumps come with a cost. Several brands in the market have various features; it
can be pretty cumbersome to make the right decision. IDEX is one brand that offers
a wide selection of energy-efficient portable pumps designed for various
kinds of industries. Among these AODD pumps, Sandpiper, a trusted IDEX
brand, stands out. Sandpiper offers durable AODD pumps with modern
features like self-priming, low-shear operation, and exceptional solid-handling
capabilities. IDEX has also introduced the ABEL EM Electric Diaphragm Pump,
which is known for its energy efficiency and compact design, which eliminates
the need for costly compressed air or hydraulic fluid. IDEX's AODD pumps are
widely known for their versatility, durability, and efficient performance
across diverse industrial applications.
And
Sandpiper is not a new industry member. The brand has been delivering
top-quality air-operated
double diaphragm pumps since 1965. Sandpiper is a trusted name in
Ahmedabad and is known for offering tailored solutions to its customers. The
brand operates under the IDEX umbrella and continues to deliver exceptional
quality and reliable solutions to customers across India.
The
unique pump design of AODD pumps, characterised by fewer moving parts and a
gentle pumping action, not only reduces maintenance needs but also promotes
energy savings compared to other pump types. The inherent simplicity of AODD
pumps in setup and their low maintenance requirements translate into a lower
cost of ownership, indirectly supporting energy efficiency goals. Selecting the
right AODD pump involves considering factors such as energy consumption,
operating speed, pump design, and maintenance practices, all of which
contribute to a more energy-efficient pumping solution.
To
know more about IDEX and its range of AODD pumps, click here.
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