6 Benefits of Using Diaphragm Pumps

 

Diaphragm Pumps
6 Benefits of Using Diaphragm Pumps

Modern industries are constantly looking for ways to improve productivity; they invest in research and innovation, use tools such as AI and automation, and keep an eye out for what’s new in the industry. And among all the measures they take, opting for efficient, high-performance, and reliable equipment is one, sure-shot way to increase productivity. For example, in industries where fluid handling is required, operators can consider going for diaphragm pumps to enjoy a host of benefits that boost productivity while saving tons of money as well. Read on to know more.

Diaphragm pumps can handle all kinds of fluids - Chemical processing industries often have to handle a wide range of liquids, from corrosive chemicals to viscous slurries and solid-laden media. Sometimes, even one particular kind of fluid also changes its texture and aggressiveness during various stages of operations. The point is that a pump that can handle more than one kind of fluid is an essential requirement, and diaphragm pumps totally fit the bill here.

Diaphragm pumps are self-primed - Imagine a facility set up where the pump is set up precisely over a fluid source. Every time the pump needs to be started, one has to go through an elaborate exercise to perform manual priming. However, diaphragm pumps avoid this hassle as they don’t need any additional equipment before operations. This quality makes them user-friendly and easy to install. This also results in less downtime as the pump can be started quickly without waiting for it to be primed first.

Diaphragm pumps can run dry without damage – Traditional pumps had to be manually stopped during dry run conditions for the longest time. And if they were forced to run dry, they would overheat or even suffer mechanical failure. Diaphragm pumps, on the other hand, can handle fluctuating fluid supply quite well, enhancing operational reliability and reducing maintenance costs.

Diaphragm pumps are safe - In industries such as oil and gas, mining, and chemical processing, where safety is a top priority, diaphragm pumps provide a reliable solution without the risk of electrical sparks or overheating. Their sealed design prevents leaks and emissions, ensuring no contamination risk.

Diaphragm pumps are low maintenance - Thanks to constantly evolving technologies, modern pumps such as diaphragm pumps are designed to work with minimal downtimes and maintenance requirements. Diaphragm pumps feature fewer moving parts and have no complex mechanical seals, bearings, or packing that require frequent replacement. This results in a simple yet effective pump that offers continuous operations without much downtime. If needed, the diaphragm pumps can be easily dismantled without the need for complex tools, and the parts can be replaced without breaking the bank.

Diaphragm pumps are energy efficient - Here, we will take the example of an electrically operated double diaphragm (EODD) pump that uses an electrised motor that can be controlled for flow speed at all times. The capability to control the fluid flow results in an efficient use of electricity, reducing the overall operational costs.

Diaphragm pumps by Cognito

While selecting the right diaphragm pump for their needs, it is important for customers to zero in on a trusted brand. One such reliable brand is Cognito, which delivers unparalleled reliability, ease of use, and maintenance simplicity for long-lasting customer satisfaction. In collaboration with Warren Rupp, Inc., a global leader in diaphragm pump design and manufacturing, Cognito is a reputed name in the world of diaphragm pumps.

Cognito pumps are successfully operated by several industries, such as ceramics, paints & dyes, pulp, paper & packaging, metal & mining, pharmaceutical and oil & gas. Cognito pumps feature several capabilities that modern industries demand. For example, their pumps have pulsation dampeners to reduce pulsation for smooth flows and consistent fluid system pressures. With their patented large-diameter diaphragms that have shorter strokes, Cognito pumps come with a promise of a long lifespan. Their hardened seat stopper cage design ensures seat durability, and the secondary static seals prevent fluid contact, protecting the pump in case of diaphragm failure.

Cognito pumps also feature leak detection seals that protect the pump while ensuring a contamination-free operation. Cognito offers its customers customised designs as well. For example, one can choose between horizontal or vertical motor configurations that suit their specific requirements if customers want pulsation dampeners that can be incorporated into the pump itself. All Cognito pumps have self-priming and run-dry capabilities. And here is the cherry on the top - Cognito offers its customers the power of data. Users can monitor the performance of their pumps remotely, analyse the data, and make changes to enhance the pump's productivity in the long run. The data also allows customers to predict maintenance sessions in advance, allowing lesser surprise downtime.

To learn more about Cognito pumps and their applications in various industries, check out their website today - https://www.cognitopump.com/

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